MANUFACTURING Sector Use Cases
Core Components and Operations
- Production lines
- PLC & OT systems
- ERP / MES
- Network & data flow
- 24/7 shift operations
Machines and production lines may be operational, but data may fail to flow, the MES may not update, or the ERP might respond slowly.
Scenario 1: PLC and MES Data Synchronization
The PLC is active and the network is connected, yet production data does not reach the MES. Consequently, the production line operates inefficiently, which can lead to hours of lost productivity. Proposed Solutions:
- Perform integrated monitoring of machines, services, and data flow.
- Generate simultaneous alarms for both IT and OT departments the moment data flow is interrupted.
Scenario 2: ERP and MES Performance Optimization
The ERP is up and the MES appears to be working, but work orders are delivered late, stock levels cannot be updated, and shipment delays occur. Proposed Solutions:
- Monitor the real-time performance of ERP and MES systems.
- Provide early warnings for DB (database) locks and resource consumption issues.
- Set specific alarm thresholds tailored to critical processes.
Scenario 3: OT Network Stability
The switches and routers are active, and the network is assumed to be operational, but packet loss is occurring, PLC communication is delayed, and line synchronization is disrupted. Proposed Solutions:
- Consolidate and monitor the OT network topology on a single map.
- Track latency and packet loss through a centralized dashboard.
- Mark and identify problematic points within the network.